CIMR-LC2A0008BAA Technical manual

Yaskawa AC Drive L1000A Supplement to the L1000A Technical Manual

No. SIEP C710616 32, SIEP C710616 33, and SIEP C710616 38

Introduction This supplement to the L1000A Technical Manual describes features or functions that are changed with an L1000A software upgrade, and should be read to ensure proper usage. Read this supplement together with the L1000A Technical Manual. Observer all safety messages and precautions to prevent injury to personnel and to ensure correct application of the product.

Applicable Software Version This supplement applies to L1000A design revisions below.

Design Revision <1> Software Version <1> Page A or B PRG:701(cid:134) 2 to 20 C PRG:72(cid:134)(cid:134) 21 to 23 <2> <1> The design revision and software version are indicated on the nameplate affixed on the side of the product. <2> Also refer to page 2 to 20 for more information. Model Number and Nameplate Check ◆ Nameplate

Figure 1 Nameplate Information

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Supplemental information for L1000A software version: 701(cid:134)

Chapter 4 Start-Up Programming & Operation

Addition to Section 4.5 Auto-Tuning * ■: Added or changed in software version PRG: 701(cid:134). ◆Types of Auto-Tuning ■Auto-Tuning for Permanent Magnet Motors Type Setting Requirements and Benefits Control Mode Auto-Tuning of T2-01 = 12 Perform this Auto-Tuning to obtain accurate Closed Loop Vector PG-E3 Encoder position data from the motor rotor for driving Control for PM Characteristics <1> a PM motor. <1> Auto-Tuning of PG-E3 encoder characteristics requires a PG-E3 option with software version 1102 or later. To identify the PG-E3 software version, refer to the PG-E3 labeling on the option, in the field designated “C/N” (S + four digit number). ◆Before Auto-Tuning the Drive Table 4.10 Digital Input and Output Operation During Auto-Tuning Motor Type Auto-Tuning Type Digital Input Digital Output PM Motor Motor Data Input Digital input functions are Digital output functions are disabled. disabled. Stationary Auto-Tuning Digital input functions are Maintains the status at the disabled. start of Auto-Tuning Stationary Stator Resistance Auto-Tuning Digital input functions are Maintains the status at the disabled. start of Auto-Tuning Initial Magnet Pole Search Parameters Digital input functions are Maintains the status at the Auto-Tuning disabled. start of Auto-Tuning Stationary PG Encoder Offset Auto-Tuning Digital input functions are Maintains the status at the disabled. start of Auto-Tuning Rotational PG Encoder Offset Auto-Tuning Digital input functions are Maintains the status at the disabled. start of Auto-Tuning Rotational Back EMF Constant Auto-Tuning Digital input functions are Functions the same as during disabled. normal operation Auto-Tuning of PG-E3 Encoder Digital input functions are Maintains the status at the Characteristics disabled. start of Auto-Tuning ■Auto-Tuning of PG-E3 Encoder Characteristics This feature optimizes the drive settings for the characteristics of the PG-E3 speed-control option card for the ERN1387 encoder (manufactured by HEIDENHAIN) while rotating the motor. Perform Auto-Tuning to obtain accurate position data from the motor rotor for driving a PM motor. This type of Auto-Tuning automatically sets the characteristics of the PG-E3 option card for the ERN1387 encoder in parameters F1-66 to F1-81 (Encoder Adjust 1 to 16). Note: The motor rotates during execution of Auto-Tuning of PG-E3 encoder characteristics. Before starting, refer to the drive technical manual. Note: Auto-Tuning of PG-E3 encoder characteristics adjusts the unique characteristics of the ERN1387 encoder connected to the drive by using a PG-E3 option card. This type of tuning should be performed when setting up the drive or after replacing the encoder or drive. The signal lines between the PG-E3 option card and the ERN1387 encoder must be connected between the R+ and R- terminals while this type of tuning is performed. Note: The setting values of parameters F1-66 to F1-81 are reset to factory default values when A1-03 is set to 2220. The setting values of parameters F1-66 to F1-81 are modified at completion of Auto-Tuning of PG-E3 encoder characteristics. Document No. EZZ022270 Prepared in March, 2013 2/24 EZZ022270_入稿用_原稿No5.pdf 2 2013/02/27 14:06:59

◆Parameter Settings during PM Motor Auto-Tuning: T2 ■T2-01: PM Auto-Tuning Mode Selection Selects the type of Auto-Tuning to be performed. No. Parameter Name Setting Range Default T2-01 PM Auto-Tuning Mode Selection 0 to 4, 10 to 12 <1> 0 Setting 0: Motor Data Input Setting 1: PM Stationary Auto-Tuning Setting 2: PM Stationary Stator Resistance Auto-Tuning Setting 3: Initial Magnet Pole Search Parameters Auto-Tuning Setting 4: Stationary PG Encoder Offset Auto-Tuning Setting 10: Rotational PG Encoder Offset Auto-Tuning Setting 11: Rotational Back EMF Constant Auto-Tuning Setting 12: Auto-Tuning of PG-E3 Encoder Characteristics <1> Auto-Tuning of PG-E3 encoder characteristics requires a PG-E3 option with software version 1102 or later. To identify the PG-E3 software version, refer to the PG-E3 labeling on the option, in the field designated “C/N” (S + four digit number). ■T2-08: Number of PM Motor Poles Enter the number of motor poles. No. Parameter Name Setting Range Default T2-08 Number of PM Motor Poles 2 to 120 <2> 6 <2> When PG-E3 option connected: Max setting = 48 ■T2-18: Speed Reference for Auto-Tuning of PG-E3 Encoder Characteristics Sets the speed reference for execution of Auto-Tuning of PG-E3 encoder characteristics (T2-01 = 12). No. Parameter Name Setting Range Default T2-18 Speed Reference for Auto-Tuning of PG-E3 1 to 30 r/min 10 r/min Encoder Characteristics ■T2-19: Rotation Direction for Auto-Tuning of PG-E3 Encoder Characteristics Sets the direction of motor rotation for execution of Auto-Tuning of PG-E3 encoder characteristics (T2-01 = 12). No. Parameter Name Setting Range Default T2-19 Rotation Direction for Auto-Tuning of PG-E3 0, 1 0 Encoder Characteristic Setting 0: Forward (Up) Setting 1: Reverse (Down)

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Addition to Section 4.6 Setup Procedure for Elevator Applications ◆Elevator Emergency Stop ■Start condition for Elevator Emergency Coast to Stop An emergency coast to stop is performed when the Up or Down command is cleared and all of the following conditions are met. ・ Parameter b1-03 (Stopping Method Selection) is set to 4. ・ Parameter d1-18 (Speed Reference Selection Mode) is set to 0 or 3. ・ Parameter b1-01 (Speed Reference Selection) is set to 1. ・ The Up/Down command is cleared and U1-05 (Speed Feedback) is equal to or greater than S1-26 (Emergency Stop Start Level).

■Elevator Emergency Stop Timing Chart

A timing chart for Elevator Emergency Coast to Stop and normal Ramp to Stop appears in Figure 1.1 and Figure 1.2.

Figure 2

Figure 3

Addition to Section 4.7 Setup Troubleshooting and Possible Solutions ◆Encoder Offset (E5-11) Set During Auto-Tuning (Rotational or Stationary) Consistently Differs by 30 Degrees or More. Cause Possible Solutions PG-E3 option position error with the Perform Auto-Tuning of PG-E3 encoder characteristics ERN1387 encoder. (T2-01 = 12).

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Chapter 5 Parameter Details * ■: Added or changed in software version PRG: 701(cid:134). Addition to Section 5.1 A: Initialization ◆A1: Initialization ■A1-00: Language Selection Selects the display language for the digital operator.

No. Parameter Name Setting Range Default A1-00 Language Selection 0 to 12 <1> 1 Setting 0: English Setting 1: Japanese Setting 2: German Setting 3: French Setting 4: Italian Setting 5: Spanish Setting 6: Portuguese Setting 7: Chinese Setting 8: Czech Setting 9: Russian Setting 10: Turkish Setting 11: Polish Setting 12: Greek <1>Language settings 8 to 12 can be selected from an LCD operator with software version 0102 or later. The version number of the LCD operator's PRG software is shown on the back of the LCD operator. Note: This parameter is not reset when the drive is initialized using parameter A1-03. Addition to Section 5.2 b: Application ◆b1: Operation Mode Selection ■b1-03: Stopping Method Selection Selects the stopping method for the motor when the Up/Down command is removed or during a Stop command. No. Parameter Name Setting Range Default

b1-03 Stopping Method Selection 0 to 4 0 Setting 0: Ramp to stop Ramps the motor to stop at the deceleration ramp set in C1-02. The actual time required for deceleration may vary by load conditions (mechanical loss, inertia). Setting 1: Coast to stop The drive will shut off output to the motor and allow it to coast freely to stop when the Up/Down command is removed. Setting 4: Elevator Emergency Stop <2> After the Up/Down command is cleared and when the value of U1-05 (Speed Feedback) is equal to or greater than the value of S1-26 (Emergency Stop Start Level), the drive coasts to a stop. After the Up/Down command is cleared and when the value of U1-05 (Speed Feedback) is lower than the value of S1-26 (Emergency Stop Start Level), the drive ramps to a stop. <2> Refer to ◆Elevator Emergency Stop on page 3 for details.

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Addition to Section 5.5 E: Motor Parameters ◆E5: PM Motor Settings ■E5-04: Number of Motor Poles Sets the number of motor poles. This value is set automatically during Auto-Tuning when the setting of T2-08 is entered.

No. Parameter Name Setting Range Default E5-04 Number of Motor Poles 2 to 120 <3> 12 <3> When PG-E3 option connected: Max setting = 48

Addition to Section 5.6 F: Option Settings ◆F1: Encoder/PG Feedback Settings

■F1-66 to F1-81: Encoder Adjust 1 to 16 Sets encoder offsets 1 to 16 for the PG-E3 option card. These parameters are automatically set by the execution of Auto-Tuning of PG-E3 encoder characteristics. No. Parameter Name Setting Range Default F1-66 to Encoder Adjust 1 to 16 0 to FF 0 F1-81

Addition to Section 5.7 H: Terminal Functions ◆H1: Multi-Function Digital Inputs

■H1-03 to H1-08: Functions for Terminals S3 to S8 Setting Function Description 5A Motor Contactor Feedback 2 Open : Motor contactor closed (N.C.) <4> Closed : Motor contactor open <4> Motor Contactor Feedback (H1-(cid:134)(cid:134) = 56) = Normally open (N.O.)

Setting 5A: Motor Contactor Feedback 2 The drive monitors this input signal to detect malfunctions with the motor contactor. When the contactor is closed, the terminal is open. When the contactor is open, the contactor is closed.

Setting Function Description

5B Brake Feedback 2 Open : Brake open (N.C.) <5> Closed : Brake closed <5> Brake Feedback (H1- (cid:134)(cid:134) = 79) = Normally open (N.O.)

Setting 5B: Brake Feedback 2 The drive confirms brake operation with this input signal when a digital output is enabled (H2-(cid:134)(cid:134) = 50). When the brake is activated, the terminal is closed. When the brake is not activated, the terminal is open.

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◆H2: Multi-Function Digital Outputs ■H2-01 to H2-05: Terminals M1-M2, M3-M4, M5-M6, P1-C1, and P1-C2 Function Selection Setting Function Description 5C Motor Current Monitor Open: Output current is greater than the value of L8-99. Closed: Output current is less than or equal to the value of L8-99.

Setting 5C: Motor Current Monitor The digital output closes when motor current less than or equal to the value set in L8-99 is detected while the drive is baseblock.

◆H3: Multi-Function Analog Inputs

■H3-02, H3-10: Terminal A1, A2 Function Selection Setting Function Description E Motor Temperature A positive temperature coefficient (PTC) thermistor (PTC thermistor input) can be used for motor insulation protection.

Setting E: Motor Temperature (PTC thermistor input) In addition to motor overload fault detection oL1, it is possible to use a PTC (Positive Temperature Coefficient) thermistor for motor insulation protection. Refer to ■Motor Protection Using a Positive Temperature Coefficient (PTC thermistor) on page 7 for details.

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Addition to Section 5.8 L: Protection Functions

◆L1: Motor Protection ■Motor Protection Using a Positive Temperature Coefficient (PTC thermistor) A motor PTC thermistor can be connected to an analog input of the drive. This input is used by the drive for motor overheat protection. When the PTC thermistor input signal reaches the motor overheat alarm level, an oH3 alarm will be triggered and the drive will continue operation according to the setting of L1-03. When the PTC thermistor input signal reaches the overheat fault level, an oH4 fault will be triggered, a fault signal will be output, and the drive will stop the motor using the stop method setting in L1-04. Connect the PTC thermistor between terminals AC and A2 as shown in Figure 2.1. Set parameter H3-09 to 0 and parameter H3-10 to E.

Figure 4 Connection of a Motor PTC Thermistor

The PTC thermistor must have the following characteristics for one motor phase. The drives motor overload detection requires three PTC thermistors to be connected in series.

Figure 5 Motor PTC Thermistor Characteristics

Overheat detection using a PTC thermistor is configured with parameters L1-03, L1-04, and L1-05 as explained below.

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■L1-03: Motor Overheat Alarm Operation Selection (PTC thermistor input) Sets the drive operation when the PTC thermistor input signal reaches the motor overheat alarm level (oH3). No. Parameter Name Setting Range Default L1-03 Motor Overheat Alarm Operation Selection 0 to 3 3 (PTC thermistor input) Setting 0: Ramp to stop

The drive stops the motor using the deceleration time 1 set in parameter C1-02. Setting 1: Coast to stop The drive output is switched off and the motor coasts to stop. Setting 2: Emergency Stop (Fast Stop) The drive stops the motor using the deceleration time set in parameter C1-09. Setting 3: Alarm only

The operation is continued and an oH3 alarm is displayed on the digital operator.

■L1-04: Motor Overheat Fault Operation Selection (PTC thermistor input) Sets the drive operation when the PTC thermistor input signal reaches the motor overheat fault level (oH4). No. Parameter Name Setting Range Default L1-04 Motor Overheat Fault Operation Selection 0 to 2 1 (PTC thermistor input) Setting 0: Ramp to stop

The drive stops the motor using the deceleration time 1 set in parameter C1-02. Setting 1: Coast to Stop The drive output is switched off and the motor coasts to stop. Setting 2: Emergency Stop (Fast Stop) The drive stops the motor using the deceleration time set in parameter C1-09.

■L1-05: Motor Temperature Input Filter Time (PTC thermistor input)

Applies a filter on the PTC thermistor input signal to prevent inadvertent motor overheat faults. No. Parameter Name Setting Range Default L1-05 Motor Temperature Input Filter Time 0.00 to 10.00 s 0.20 s (PTC thermistor input)

◆L4: Speed Detection ■L4-07: Speed Agree Detection Selection Determines when speed detection is active using parameters L4-01 through L4-04.

No. Parameter Name Setting Range Default L4-07 Speed Agree Detection Selection 0 or 1 0 Setting 0: No detection during baseblock Setting 1: Detection always enabled

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◆L8: Drive Protection ■L8-89: Current Monitoring Selection Enables or disables the Current Monitoring function. When this parameter is set to 1 (Enabled), the current monitoring level (L8-99) is added to the conditions required to turn off the Motor Contactor Feedback command at a stop. No. Parameter Name Setting Range Default L8-89 Current Monitoring Selection 0, 1 0

Setting 0: Disabled Setting 1: Enabled

■L8-99: Current Monitoring Level Sets the current monitoring level as a percentage of the drive’s rated current. When the output current is equal to or below the set level, the Motor Contactor Feedback command turns off. This parameter is also used to activate the Motor Current Monitor (H2-(cid:134)(cid:134) = 5C). No. Parameter Name Setting Range Default

L8-99 Current Monitoring Level 0.0 to 50.0% 10.0%

Addition to Section 5.10 o: Operator Related Settings ◆o1: Digital Operator Display Selection ■o1-06: User Monitor Selection Mode

The digital operator display monitors shown directly below the active monitor are the next two sequential monitors. If o1-06 (User Monitor Selection Mode) is set to “1: 3 Monitor Selectable”, those two monitors are locked as specified by parameters o1-07 and o1-08 and will not change as the top parameter is scrolled with the Up/Down Arrow keys. No. Parameter Name Setting Range Default o1-06 User Monitor Selection Mode 0, 1 0 Setting 0: 3 Monitor Sequential (Displays the next 2 sequential monitors) Setting 1: 3 Monitor Selectable (o1-07, and o1-08 selected monitor is displayed)

■o1-07: Second Line Monitor Selection Selects the monitor displayed on the second line. The monitor parameter number is entered into the spaces provided: U(cid:134)-(cid:134)(cid:134). For example, set “104” to display monitor parameter U1-04. No. Parameter Name Setting Range Default o1-07 Second Line Monitor Selection 101 to 699 102 U1-01(Speed Reference) to U6-99 (Option Monitor 20)

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■o1-08: Third Line Monitor Selection Selects the monitor displayed on the third line. The monitor parameter number is entered into the spaces provided: U(cid:134)-(cid:134)(cid:134). For example, set “104” to display monitor parameter U1-04. No. Parameter Name Setting Range Default o1-08 Third Line Monitor Selection 101 to 699 103 U1-01 (Speed Reference) to U6-99 (Option Monitor 20)

Addition to Section 5.11 S: Elevator Parameters ◆S1: Brake Sequence

■S1-12: Motor Contactor Control During Auto-Tuning Selection Determines the state of the output contactor control command (H2-(cid:134)(cid:134) = 51) during Auto-Tuning. The contactor closes as soon as the Enter key is pressed in the Auto-Tuning start menu. No. Parameter Name Setting Range Default S1-12 Motor Contactor Control during Auto-Tuning 0 to 2 0 Setting 0: Disabled

Setting 1: Enabled Setting 2: Enabled during Auto-Tuning and HBB

■S1-26: Emergency Stop Start Level Sets the Emergency Stop Start Level as a percentage of the Maximum Output Frequency. This setting is available when the control mode is set to Closed Loop Vector Control (A1-02 = 3) or Closed Loop Vector Control for PM Motors (A1-02 = 7) and the stopping method is set to Elevator Emergency Stop (b1-03 = 4). The drive coasts to a stop after the Up/Down command is cleared and when the value of U1-05 (Speed Feedback) is equal to or greater than the value of S1-26 (Emergency Stop Start Level). The drive ramps to a stop after the Up/Down command is cleared and when the value of U1-05 (Speed Feedback) is lower than the value of S1-26 (Emergency Stop Start Level). No. Parameter Name Setting Range Default

S1-26 Emergency Stop Start Level 0.0 to 100.0% 10.0%

◆S6: Faults for Elevator Applications ■S6-03: SE2 Detect Current Level Sets the level of current applied to the motor when the Brake Control command is activated, as a percentage of the Motor No-load Current (E2-03). A Starting Current Error (SE2) occurs when the drive’s output current is less than the value in S6-03 after both the Brake Release Delay Time (S1-06) and the SE2 Detection Delay Time (S6-02) have passed after a RUN command. No. Parameter Name Setting Range Default S6-03 SE2 Detect Current Level 0 to 100% 25%

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Chapter 6 Troubleshooting * ■: Added in software version PRG: 701(cid:134). Addition to Section 6.3 Fault Detection ◆Fault Displays, Causes, and Possible Solutions Table 6.8 Detailed Fault Displays, Causes, and Possible Solutions

Digital Operator Display Fault Name Motor Overheat Alarm (PTC thermistor input) ・The motor overheat signal to analog input terminal A1 or A2 exceeded oH3 the alarm detection level. ・Detection requires multi-function analog input H3-02 or H3-10 be set to “E”. Cause Possible Solution Motor thermostat wiring is fault Repair the PTC thermistor input wiring. (PTC thermistor input). There is a fault on the machine ・Check the status of the machine. side (e.g., the machine is ・Remove the cause of the fault. locked up). ・Check the size of the load, the accel/decel times, and the cycle times. ・Decrease the load. ・Increase the acceleration and deceleration times (C1-01 through C1-08). ・Adjust the preset V/f pattern (E1-04 through E1-10). This will mainly involve reducing E1-08 and E1-10. ・Be careful not to lower E1-08 and E1-10 too much, as this reduces load Motor has overheated tolerance at low speeds. ・Check the motor rated current. ・Enter the motor rated current as indicated on the motor nameplate (E2-01). ・Ensure the motor cooling system is operating normally. ・Repair or replace the motor cooling system. Motor Overheat Fault (PTC thermistor input) ・The motor overheat signal to analog input terminal A1 or A2 exceeded oH4 the fault detection level. ・Detection requires that multi-function analog input H3-02 or H3-10 = “E”. Cause Possible Solution Motor thermostat wiring is fault Repair the PTC thermistor input wiring. (PTC thermistor input). There is a fault on the machine ・Check the status of the machine. side (e.g., the machine is ・Remove the cause of the fault. locked up). ・Check the size of the load, the accel/decel times, and the cycle times. ・Decrease the load. ・Increase the acceleration and deceleration times (C1-01 through C1-08). ・Adjust the preset V/f pattern (E1-04 through E1-10). This will mainly involve reducing E1-08 and E1-10. Be careful not to lower E1-08 and Motor has overheated. E1-10 too much because this reduces load tolerance at low speeds. ・Check the motor rated current. ・Enter the motor rated current as indicated on the motor nameplate (E2-01). ・Ensure the motor cooling system is operating normally. ・Repair or replace the motor cooling system. Document No. EZZ022270 Prepared in March, 2013 12/24 EZZ022270_入稿用_原稿No5.pdf 12 2013/02/27 14:06:59

Digital Operator Display Fault Name Brake Feedback Error The input terminal set for “Brake feedback” (H1-(cid:134)(cid:134) = 79) or “Brake SE4 feedback 2” (H1-(cid:134)(cid:134) = 5B) did not respond within the SE4 error time set to S6-05 after an output terminal set for “Brake release” (H2-(cid:134)(cid:134) = 50) closed. Cause Possible Solution The feedback contact on the brake is defective, or the wiring Check the brake feedback contact and the wiring. is incorrect. The brake control circuit does Ensure the motor brake operates properly with a brake control command not work properly. from the drive.

Addition to Section 6.4 Alarm Detection ◆Alarm Codes, Causes, and Possible Solutions Table 6.9 Alarm Codes, Causes, and Possible Solutions Digital Operator Display Minor Fault Name

Motor Overheat Alarm (PTC thermistor input) ・The motor overheat signal to analog input terminal A1 or A2 exceeded oH3 the alarm detection level. ・Detection requires multi-function analog input H3-02 or H3-10 be set to “E”. Cause Possible Solution Motor thermostat wiring is fault Repair the PTC thermistor input wiring. (PTC thermistor input). There is a fault on the machine ・Check the status of the machine. side (e.g., the machine is ・Remove the cause of the fault. locked up). ・Check the size of the load, the accel/decel times, and the cycle times. ・Decrease the load. ・Increase the acceleration and deceleration times (C1-01 through C1-08). ・Adjust the preset V/f pattern (E1-04 through E1-10). This will mainly involve reducing E1-08 and E1-10. ・Be careful not to lower E1-08 and E1-10 too much, as this reduces load Motor has overheated tolerance at low speeds. ・Check the motor rated current. ・Enter the motor rated current as indicated on the motor nameplate (E2-01). ・Ensure the motor cooling system is operating normally. ・Repair or replace the motor cooling system.

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Addition to Section 6.5 Operator Programming Errors Table 6.10 oPE Codes, Causes, and Possible Solutions Digital Operator Display Error Name Multi-function Digital Input Selection Error oPE03 A contradictory setting is assigned to multi-function contact inputs H1-03 to H1-08. Cause Possible Solution

・The same function is assigned to two multi-function inputs. ・Ensure all multi-function inputs are assigned to different ・Excludes “Brake feedback” and “Brake functions. feedback 2.” ・Re-enter the multi-function settings to ensure this does The Brake Feedback (H1-(cid:134)(cid:134) = 79) or Brake not occur. Feedback 2 (H1-(cid:134)(cid:134) = 5B) function is assigned to three or more multi-function inputs. Motor contactor feedback and Motor Check for contradictory settings assigned to the contactor feedback 2 (56 vs. 5A) are selected multi-function input terminals simultaneously. Correct simultaneously. the setting errors. Addition to Section 6.6 Auto-Tuning Fault Detection Table 6.11 Auto-Tuning Codes, Causes, and Possible Solutions Digital Operator Display Fault Name Er-21 Z Pulse Correction Error Cause Possible Solution Motor is coasting when Auto-Tuning is initiated. Make sure the motor is stopped. Repeat Auto-Tuning. Either the motor or the encoder on the motor is Check the wiring for the motor and the encoder. Repeat not properly wired. Auto-Tuning. The direction for the encoder is set incorrectly, or Check the direction setting by F1-05 and b1-14 and the number of pulses set for the encoder is number of pulses (F1-01) set for the encoder. Repeat incorrect. Auto-Tuning. Check the signal output from the encoder attached to the Encoder is damaged. motor. Replace the encoder if damaged. Excess position error detected for the PG-E3 If other possible solutions are not successful, perform speed-control option card with the ERN1387 Auto-Tuning of PG-E3 encoder characteristics. encoder. Er-24 Auto-Tuning Error for PG-E3 Encoder Characteristics Cause Possible Solution The signal lines between the PG-E3 option card and encoder are disconnected at the R+ and R- Refer to the installation manual for the PG-E3 option terminals. card for information on correct connection of signal lines. Excessive electrical interference at the PG-E3 option card The software for the PG-E3 option card does not Check the software version (PRG) for the PG-E3 option support the Auto-Tuning of PG-E3 encoder card. The software version PRG: 1102 and later support characteristics. Auto-Tuning of PG-E3 encoder characteristics. Document No. EZZ022270 Prepared in March, 2013 14/24 afetr.pdf 14 2013/02/28 9:36:24

Appendix B Parameter List

Addition to Section B.3 Parameter Table * ■: Added or changed in software version PRG: 701(cid:134).

◆A: Initialization Parameters No. (Addr.) Name Description Setting A1: Initialization Parameters

0: English 1: Japanese 2: German 3: French ( A 1 1 0 - 0 0 H 0 ) Language Selection 4 5 6: : : P I S ta p o l a r ia t n u n i g s u h e se D M M e i a n f x a : : u 0 1 l t 2 : < < 1 2 > > 7: Chinese 8: Czech 9: Russian 10: Turkish 11: Polish 12: Greek <1> Default setting value is dependent on Initialization Specification Selection (o2-09). <2> Language setting 8 to 12 can be selected from an LCD operator with software version 0102 or later. The version number of the LCD operator's PRG software is shown on the back of the LCD operator. ◆b: Application No. (Addr.) Name Description Setting b1: Operation Mode Selection ( b 1 1 8 - 2 0 H 3 ) Stopping Method Selection 0 1 : : R C a o m as p t t t o o s s t t o o p p D M M e a in f x a : : u 0 4 l t : < 0 3 > 4: Elevator Emergency Stop <3> V/f Control and Open Loop Vector Control: Max setting = 1 ◆d: Speed References No. (Addr.) Name Description Setting d1: Speed Reference (2 d C 1- 9 2 H 7 ) Motor 2 Speed Reference Sets the speed reference for motor 2. M D M e a in f x a : : u 0 2 l . t 0 0 : 0 0 0 . . H 0 0 0 0 z H H z z ◆E: Motor Parameters No. (Addr.) Name Description Setting E1: V/f Pattern ( E 3 1 0 - 3 0 H 4 ) M Fr a e x q i u m e u n m cy O utput D M M e i a n f x a : : u < 2 l 5 t 0 : > 0 < . 4 0 > H z ( E 3 1 0 - 5 0 H 6 ) Base Frequency T E o 1 - s 0 e 7 t a li n n d e a E r 1 - V 0 / 9 f . c I h n a t r h a i c s t e ca ri s s e tic , s th , e s e se t t t t h in e g s fo a r m E e 1 - v 0 a 8 lu w es ill f b o e r D M M e a in f x a : : u 0 2 l . t 0 0 : 0 < H . 4 0 z > H z ( E 3 1 0 - 6 0 H 7 ) Middle Output Frequency d a E i c 1 s c - r 0 o e 9 r g d a ≤ in r d E g e 1 t d o - . 0 t 7 h E e < n s s E e u 1 r r - u e 0 l e 6 t s h ≤ : a E t 1 t - h 1 e 1 ≤ fi v E e 1 - f 0 r 4 e quencies are set D M M e a in f x a : : u 0 2 l . t 0 0 : 0 < H . 1 0 z > H z ( E 3 1 0 - 8 0 H 9 ) M Fr i e n q im ue u n m c y O utput N di o s t a e b l t e h d a , t a i n f d E t 1 h - e 1 1 a b = o v 0 e , c t o h n e d n i t b io o n t s h d E o 1 n -1 o 1 t a a p n p d ly . E 1-12 are M D M e a in f x a : : u 0 2 l . t 0 0 : 0 < H . 4 0 z > H z Document No. EZZ022270 Prepared in March, 2013 15/24 EZZ022270_入稿用_原稿No5.pdf 15 2013/02/27 14:06:59

No. (Addr.) Name Description Setting E3: V/f Pattern for Motor 2

( E 31 3 A -0 H 4 ) M Fr o e t q o u r e 2 n M cy a ximum Output D M M e a in f x a : : u 1 2 l 0 t 0 : . 0 0 < . 1 H 0 > z H z ( E 31 3 C -0 H 6 ) Motor 2 Base Frequency T to h F e . s e parameters are only applicable when E1-03 is set D M M e a in f x a : : u 0 2 l . t 0 0 : 0 < H . 1 0 z > H z ( E 31 3 D -0 H 7 ) M Fr o e t q o u r e 2 n M cy id Output T E d a o i c 3 s c - r s 0 o e e 7 r g d t a a in l r i n d n g d e e t d a E o . r 3 th - V E 0 e / n 9 f s s . e c u I h n r r u e a t l r h e a t i s h c s t a o e c t r a r i a s s th n e ti e c , o s t P h , f o e E s u 1 e s r e 0 t t f t t f r h i a e n e u q g l u t s f e o w a n r m i l c E l e i o e 3 c s - v 0 c a u 8 l a u r r : w e e s i ll s f b o e e r t D M M e i a n f x a : : u 0 2 l . t 0 0 : 0 H < . z 1 0 > H z ( E 31 3 F -0 H 9 ) M Fr o e t q o u r e 2 n M cy i nimum Output E3-09 ≤ E3-07 < E3-06 ≤ E3-04 M D M e a in f x a : : u 0 2 l . t 0 0 : 0 < H . 1 0 z > H z E5: PM Motor Settings E5-04 Default: 12 (32CH) Number of Motor Poles Sets the number of motor poles. M Ma in x : : 2 1 20 <6> <1> Default setting value is dependent on Initialization Specification Selection (o2-09). <4> Default setting is determined by the control mode (A1-02). <5> Setting range depends on the type of motor being used. CLV allows a setting range of 10.0 to 200.0 Hz, while CLV/PM allows a setting range of 4.0 to 200.0 Hz. <6> When PG-E3 option connected: Max setting = 48 ◆F: Option Settings No. (Addr.) Name Description Setting F1: PG Speed Control Card ( F B B F 1 9 A - 1 A 6 - 9 6 8 H H 1 t ) t o o P 1 G to - E 1 3 6 Encoder Adjust S Th e e ts s e e n p c a o r d a e m r e o t f e fs rs e t a s r e 1 a to u t 1 o 6 m f a o t r i c th a e lly P s G e - t E b 3 y o th p e ti o e n x e c c a u rd tio . n D M M e a in f x a : : u 0 F l t F : F 0 F of Auto-Tuning of PG-E3 encoder characteristics. ◆H: Multi-Function Terminals H Se 1 t - t (cid:134) in (cid:134) g Function Description H1: Multi-Function Digital Inputs 5A M 2 otor Contactor Feedback Open: Motor contactor closed (N.C.) Closed: Motor contactor open 5B Brake Feedback 2 Open: Brake open (N.C.) Closed: Brake closed H2-(cid:134)(cid:134) Function Description Setting H2: Multi-Function Digital Outputs 5C Motor Current Monitor Open: Output current is greater than the value of L8-99. Closed: Output current is less than or equal to the value of L8-99. H3-(cid:134)(cid:134) Function Description Setting H3: Multi-Function Analog Inputs E M th o e t r o m r is T t e o m r p in e p r u a t t ) u re (PTC oH3 Alarm detection level: 1.18 V oH4 Fault detection level: 2.293 V Document No. EZZ022270 Prepared in March, 2013 16/24 EZZ022270_入稿用_原稿No5.pdf 16 2013/02/27 14:06:59

◆L: Protection Functions No. (Addr.) Name Description Setting L1: Motor Protection

Sets operation when the motor temperature analog Motor Overheat Alarm input (H3-02 or H3-10 = E) exceeds the oH3 alarm Default: 3 ( L 4 1 8 - 2 0 H 3 ) O th p e e rm ra is ti t o o n r S in e p l u e t c ) t ion (PTC l 0 e : v R el a . mp to stop M M i a n x : : 0 3 1: Coast to stop 2: Emergency Stop (Fast Stop) (decelerate to stop using the deceleration time in C1-09) 3: Alarm only (“oH3” will flash) Sets stopping method when the motor temperature ( L 4 1 8 - 3 0 H 4 ) M O th p o e e t r o m r r a is t O i t o o v n r e S r in h e p e l u e a t t c ) t F io a n u l ( t P TC a f 0 a n : u a R lt l a o l m e g v p i e n l t p . o u s t t ( o H p 3 -02 or H3-10 = E) exceeds the oH4 D M M e i a n f x a : : u 0 2 l t : 1 1: Coast to stop 2: Emergency Stop (Fast Stop) (decelerate to stop using the deceleration time in C1-09) ( L 4 1 8 - 4 0 H 5 ) i M F n i p o lt u e to t r ) r T T im em e p ( e P r T a C tu r t e h e In rm pu is t t or Adjusts the fi lter for the motor temperature analog input D M M e a in f x a : : u 0 1 l . t 0 0 : 0 . 0 0 . s 0 2 0 s s (H3-02 or H3-10 = E). L4: Speed Detection ( L 4 4 7 - 0 0 H 7 ) S S p e e le e c d ti o A n g ree Detection 0: No detectio n during baseblock. D M M e i a n f x a : : u 0 1 l t : 0 1: Detection always enabled. L8: Drive Protection ( L B 8 9 - 7 8 H 9 ) C Se u l r e re ct n io t n M onitoring E 0: n D ab is l a e b s l o e r d disables the Current Monitoring function. D M M e i a n f x a : : u 0 1 l t : 0 1: Enabled ( L B 8 9 - 8 9 H 9 ) Current Monitoring Level S dr e iv ts e ’ t s h e ra c t u e r d r e c n u t r m re o n n t. i t S or e in ts g t l h e e v e l l e a v s e l a o p f e c r u c r e r n e t n a t g u e s o e f d t h to e D M e in fa : u 0 l . t 0 : % 10 .0% monitor the status of the current (H2-(cid:134)(cid:134) = 5C) when Max: 50.0% the Current Monitoring Selection (L8-89) is enabled and set to 1. Document No. EZZ022270 Prepared in March, 2013 17/24 EZZ022270_入稿用_原稿No5.pdf 17 2013/02/27 14:06:59

◆o: Operator Related Parameters No. (Addr.) Name Description Setting o1: Digital Operator Display Selection

( o 5 1 1 - 7 0 H 6 ) U M s o e d r e M onitor Selection 0: 3 m M on o i n to it r o s r ) Sequential (Displays the next 2 sequential D M M e i a n f x a : : u 0 1 l t : 0 1: 3 Monitor Selectable (o1-07 and o1-08 selected monitor is displayed) o1-07 Second Line Monitor Default: 102 (518H) Selection Min: 101 Selects the monitor displayed on the second line. Max: 699 o1-08 Third Line Monitor Default: 103 (519H) Selection Min: 101 Selects the monitor displayed on the third line. Max: 699 ◆S: Elevator Parameters No. (Addr.) Name Description Setting S1: Brake Sequence ( S 6E 1- 0 1 H 2 ) M Du o r t i o n r g C A o u n to ta - c T t u o n r i C ng o ntrol 0 D co : e m D te i m s rm a a b i n n l d e e d s (H th 2 e -(cid:134) s (cid:134) tat e = o 5 f 1 t ) h d e u o ri u n t g p u A t u c to o - n T ta u c n t i o n r g . c ontrol D M M e i a n f x a : : u 0 2 l t : 0 1: Enabled 2: Enabled during Auto-Tuning and HBB

( S 6D 1- 7 2 H 6 ) E Le m v e e r l g ency Stop Start Sets the Emergency Stop Start Level as a percentage of D M M e i a n f x a : : u 0 1 l . t 0 0 : 0 % 1 . 0 0 . % 0% the Maximum Output Frequency. S3: Start/Stop Optimization ( S 69 3 F -1 H 4 ) T F o a r d q e u e O u C t o S m p p e e e n d s ation S du e r t i s n g th t e h e sp t e im e e d d le e v t e e l r m fo i r n t e o d r q b u y e S c 3 o - m 15 p . e S n e sa ts t io a n s a to diminish M D M e a in f x a : : u 0 2 l . t 0 0 : 0 0 H . . 0 0 z H H z z percentage of the maximum output frequency (E1-04). A setting of 0.0% disables this function. S6: Error Detection ( S 6B 6- 5 0 H 3 ) SE2 Detect Current Level S B e ra ts k e th C e o le n v tr e o l l o c f o c m u m rre a n n t d a is p p a l c ie ti d v a to te t d h , e a m s o a t o p r e w rc h e e n n ta t g h e e of D M M e a in f x a : : u 0 1 l % t 0 : 0 2 % 5% the Motor No-load Current (E2-03). Document No. EZZ022270 Prepared in March, 2013 18/24 EZZ022270_入稿用_原稿No5.pdf 18 2013/02/27 14:06:59

◆T: Motor Tuning No. (Addr.) Name Description Setting T1: Induction Motor Auto-Tuning

( T 7 1 0 - 5 0 H 5 ) Motor Base Frequency Sets the rated frequency of the motor as specified on the D M M e a in f x a : : u 0 2 l . t 0 0 : 0 6 H . 0 0 z . 0 H H z z motor nameplate. T2: PM Motor Auto-Tuning 0: Motor Data input ( T 7 2 5 - 0 0 H 1 ) M Se o l t e o c r t io A n u to-Tuning Mode 1 2 3 : : : S S In t t i a a ti t t a i i o o l n n m a a a r r y y g n A s e t u a t t t o p o - o r T l r e u e n s s i i e n s a g ta r c n h c e p a A r u a t m o- e T t u e n rs in A g u to-Tuning D M M e a in f x a : : u 0 1 l t 2 : 0 < 7> 4: Encoder offset stationary Auto-Tuning 10: Encoder offset rotational Auto-Tuning 11: Rotational back EMF constant Auto-Tuning 12: Auto-Tuning of PG-E3 encoder characteristics ( T 32 2 C -0 H 8 ) Number of Motor Poles Enter the number of motor poles for the motor as indicated M D M e a in f x a : : u 2 1 l t 2 : 0 6 <6> on the motor nameplate. ( T B 2 B - 0 1 H 8 ) S A E p u n e t c o o e - d d T e u R r n e C in fe h g r a e o r n a f c c P e t G e f r - o i E s r t 3 ic s Sets the speed reference for execution of Auto-Tuning of D M M e i a n f x a : : u 1 3 l t 0 r : / m 1 r/ 0 i m n r i / n m in PG-E3 encoder characteristics (T2-01 = 12). ( T B 2 B - 1 1 H 9 ) R A E u n o t c t o a o - t d i T o e u n r n D C in i h g re a o c ra f t i c P o t n G e r f - i o E s r t 3 ic s S A 12 e u ) t t . s o - t T h u e n d in ir g e c o t f i o P n G o - f E m 3 o e t n o c r o r d o e ta r t i c o h n a f r o a r c e te x r e is c t u ic t s io ( n T o 2 f - 01 = D M M e i a n f x a : : u 0 1 l t : 0 0: Forward (Up) 1: Reverse (Down) <6> When PG-E3 option connected: Max setting = 48 <7> Auto-Tuning of PG-E3 encoder characteristics requires a PG-E3 option with software version 1102 or later. To identify the PG-E3 software version, refer to the PG-E3 labeling on the option, in the field designated “C/N” (S + four digit number). Appendix C MEMOBUS/Modbus Communications Addition to Section C.9 MEMOBUS/Modbus Data Table ◆Monitor Data Register No. Contents oFC5x Contents (CN5-C) bit 0 oFC50 (Encoder Option AD Conversion Error) bit 1 oFC51 (Encoder Option Analog Circuit Error) 00E4H bit 2 oFC52 (Encoder Communication Timeout) bit 3 oFC53 (Encoder Communication Data Error) bit 4 oFC54 (Encoder Error) bit 5 to F Reserved Document No. EZZ022270 Prepared in March, 2013 19/24 EZZ022270_入稿用_原稿No5.pdf 19 2013/02/27 14:06:59

Supplemental information for L1000A software version: 72(cid:134)(cid:134)

Chapter 1 Receiving * ■: Added or Changed in software version PRG: 72(cid:134)(cid:134).

Addition to Section 1.2 General Description ◆ Control Mode Selection Control Mode CLV CLV/PM Comments Parameter Setting A1-02 = 3 A1-02 = 7 -

Basic Description Closed Loop Closed Loop Vector - Vector control control for PM motors Control Speed 100 Hz 100 Hz Max. frequency of a speed Characteristics Response reference signal that the drive can follow. May fluctuate with characteristics and motor temperature.

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Chapter 5 Parameter Details Addition to Section 5.3 C: Tuning ◆ C5: Speed Control Loop ■ C5-50: Set Vibrational Frequency Mechanical resonance may cause a humming sound or vibration while the motor is running. A vibrational frequency filter can be used to suppress certain audible noise or vibration due to mechanical resonance. Sets the mechanical vibration filter frequency in units of 1 Hz. A setting of 0 will disable this parameter. No. Parameter Name Setting Range Default C5-50 Set Vibrational Frequency 0 Hz, 20 to 1000 Hz 0 Hz

(Cannot be set in the range of 1 to 19 Hz.) NOTICE: Test equipment may be required to determine the mechanical resonance frequency. Setting C5-50 to an improper frequency will result in ineffective filtering of the effects of mechanical resonance. Addition to 5.8 L: Protection Functions

◆ L8: Drive Protection ■ L8-07: Output Phase Loss Protection Enables or disables the output phase loss detection, which is triggered when the output current falls below 5% of the drive’s rated output. Note: 1. Output phase loss detection can mistakenly be triggered if the motor’s rated current is very small compared to the drive rating. Disable this parameter in such cases. 2. Output phase loss detection is not possible when the drive is running a PM motor with light load. No. Parameter Name Setting Range Default L8-07 Output Phase Loss Protection 0 to 3 0 Setting 0: Disabled Setting 1: Fault when one phase is lost An output phase loss fault (LF) is triggered when one phase is lost. The output shuts off and the motor

coasts to stop. Setting 2: Fault when two phases are lost An output phase loss fault (LF) is triggered when two output phases are lost. The output shuts off and the motor coasts to stop. Setting 3: Fault at phase loss at start or when two phases lost mid-operation

An output phase loss fault (LF) is triggered when one phase is lost at motor start or when two phases are lost while running at speed. The output shuts off, the motor coasts to a stop.

Note: Set parameters S1-02 and S1-04 as follows when setting L8-07 to 3. An incorrect setting may result in poor performance or nuisance faults or alarms. (cid:121) Set S1-02 (DC Injection Current at Start) to a value greater than 15%. (cid:121) Set S1-04 (DC Injection/Position Lock Time at Start) to a value greater than 100 ms.

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Addition to Section 5.9 n: Special Adjustments ◆ n1: Hunting Prevention ■n1-08: Leakage Current Vibration Control Selection Selects the method of Leakage-Current Vibration Control. Parameter n1-08 does not typically require adjustment from it's default value.

No. Parameter Name Setting Range Default n1-08 Leakage Current Vibration Control Selection 0 or 1 0 Setting 0: Method 1 Setting 1: Method 2

Addition to 5.10 o: Operator Related Settings ◆ o1: Digital Operator Display Selection ■o1-05: LCD Contrast Control Adjusts the brightness and contrast for the LCD screen of the digital operator. Lower the setting to make the

LCD brighter or raise the setting to make the LCD darker. No. Parameter Name Setting Range Default o1-05 LCD Contrast Control 0 to 5 3

■o1-22: Mechanical Gear Ratio

Sets the gear ratio of the mechanical gear. No. Parameter Name Setting Range Default o1-22 Mechanical Gear Ratio 0.10 to 100.00 Determined by A1-02

■o1-23: HBB Non Display Select Shows or hides the HBB command on the digital operator while the safety signal is being input. No. Parameter Name Setting Range Default o1-23 HBB Non Display Select 0 or 1 0

Setting 0: Show HBB Setting 1: Hide HBB HBB is not displayed on the digital operator while the safety signal is being input.

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Appendix B Parameter List

Addition to Section B.3 Parameter Table * ■: Added or changed in software version RPG: 72(cid:134)(cid:134).

◆ C: Tuning No.(Addr.) Name Description Setting C5: Speed Control Loop

Sets the mechanical vibration filter frequency in units of 1 C5-50 Hz. Default: 0 Hz<1> (B14H) Set Vibrational Frequency N de O te T r IC m E in : e T e th s e t e m q e u c ip h m an e i n c t a m l r a e y s o b n e a r n e c q e u f ir r e e d q u to en cy. M Ma in x : : 0 1 H 00 z 0 Hz Setting C5-50 to an improper frequency will result in ineffective filtering of the effects of mechanical resonance. <1> Set C5-50 to 0 (Hz) to disable the notch filter. The frequencies from 1 to 19 Hz cannot be set. ◆L: Protection Functions No.(Addr.) Name Description Setting L8: Drive Protection

0: Disabled 1: Enabled (triggered by a single phase loss) 2: Enabled (triggered when two phases are lost) ( L 4 8 B - 3 0 H 7 ) O Pr u o t t p e u c t t i P o h n ase Loss 3 p O h : u a E tp s n u e a t s b l l p e o h d s a t ( s m tr e i i g d g l - o o e s p r s e e d ra f a a ti u t o l p n t h ) ( a < L s 2 F e > ) l o is s s t a ri t g s g t e a r r e t d o r w w h h e e n n t t w h o e D M M e i a n f x a : : u 0 3 l t : 0 output current falls below 5% of the drive’s rated output current. Output phase loss fault can mistakenly be triggered if the motor’s rated current is very small compared to the drive rating. Disable this parameter in such cases. <2> Only V/f and OLV allow the setting 3. ◆n: Special Adjustments No.(Addr.) Name Description Setting n1: Hunting Prevention Default: 0 (1 n 1 1 0 - 5 0 H 8 ) L C e o a n k tr a o g l e S e C le u c rr t e io n n t Vibration 0 1 : : M M e e t t h h o o d d 1 2 M M i a n x : : 0 1 Parameter n1-08 does not typically require adjustment from it's default value. ◆o: Operator Related Settings No.(Addr.) Name Description Setting o1: Digital Operator Display Selection ( o 5 1 0 - 4 0 H 5 ) LCD Contrast Control A th d e j u d s ig ts it a th l e o p b e r r ig a h to tn r. e ss and contrast in the LCD screen of D M M e i a n f x a : : u 0 5 l t : 3 Default: Determined by ( o 5 1 7 - 7 2 H 2 ) Mechanical Gear Ratio Sets the ratio of the gear installed for display unit Min: 0.10 A 1-02 calculations. Max: 100.00 ( o 1 1 7 - 4 2 H 3 ) HBB Non Display Select 0 1: : H Sh id o e w H s B H B B B D M M e i a n f x a : : u 0 1 l t : 0 Shows or hides HBB on the digital operator while the safety signal is being input. Document No. EZZ022270 Prepared in March, 2013 23/24 afetr.pdf 23 2013/02/28 9:36:25

For questions and comments, refer to the contact information listed on the back of the Quick Start Guide.

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