SD-1000 TOOL User manual

(EN)

Installation tool

SD-1000

User Manual

Dinacell Electrónica S.L.

Dinacell Electronica S.L.

The information contained in this document is Wear nose-mouth, eye and hearing protection. subject to change without notice. The content listed here should be used as general product information. It should not be built as a guarantee of quality or durability. Dinacell Electrónica will not be held responsible for technical or editing errors or for omissions contained in this document. Protect head and hands. Document Ref: D2160-02 Wear appropriate clothing. Do not wear loose clothing Publication Date: 17/01/2024 or jewelry. Keep your hair, clothing, and gloves away from moving parts.

Safety instructions

· Please take into account the safety regulations of the manufacturer of your driving machines (drill, sander, etc...)

· These devices must correspond to the prescriptions of the DE. Appliances manufactured after 1995 must be provided with the CE marking.

· Check before starting work if your machine or tool is in good condition. Never work with defective or dull machines.

· Always make sure before working of the correct assembly of the pieces. · Securely fi x the workpieces.

· Always look for a suitable base to work with the tool.

· It is important that the machine and the installer always have a good position.

· Always take into account the indicated revolutions.

· Use the machines only for their intended use.

· Do not wear clothing that could get caught in the machine, and protect your hair.

· Never put your hands in the machines that are running. · Protect machines from moisture and dust.

· Store the machines in a safe place, out of the reach of children.

· Do not let people who do not have the necessary knowledge to handle them work on your machines.

· Focus on your work.

· Keep your workplace orderly.

· Use only original spare parts from Dinacell Electrónica.

Tool SD-1000 installation manual

Our SD-1000 sensor control system is one of the simplest solutions for measuring the level of load in

silos. The installation consists of embedding the sensors in the supports or legs of the silos, allowing the detection of micro-deformations produced in the structure due to the load.

1.1 Content included in the SD-1000 installation tool

(1) Column support (2) Drill guide ( 10mm)

(3) Clamp jaw

(4) Drill Clamp 1 (5) 18.5x150mm drill bit 2 (6) 19x150mm Reamer

(7) Ruler 3 5

(8) 10mm drill bit 4 6

(9) 4mm drill bit 7 (10) Socket Wrench Adapter 8 cm with adapter for drill 8 9 (11) Allen key no. 6 11 10

1.2 Tools required for installation (NOT included)

(1) 43mm Neck Drill with Controllable TORQUE

(2) Fixed wrench 2

1.3 Contents of the SD-1000 Sensor (Sold Separately)

(1) SD-1000 sensor

(2) Self-tapping screws 1 2 Use without washer.

1 1 The SD-1000 requires a very precise installation. This is done in the center of the supports or legs of the silos (Fig. 1), requiring a minimum thickness of 4mm (Fig 2).

It must be placed in a clear area that does not coincide with crossheads or crossbars. To install more than one sensor, it is recommended to place them on the parallel legs, as shown in Fig. 3.

Fig. 1

Correct installation. Correct installation. Sensor located in the center of the silo leg. Sensor NOT located in the center of the silo leg. Zone NOT cleared.

Fig. 2

MIN. 4mm

Fig. 3

✓ ✕

Remove the washers from the self-tapping screws.

x2

33

Make a hole centered on the beam with the 4mm bit, for the upper hole of the tool.

Set the tool. You must screw, with the help of the drill, the self-tapping screw.

+ + +

Using the tool as a template for drilling, repeat steps 3 and 4, in the bottom hole of the tool.

Clamp the clamp to the drill and place the metric 10 bit. Drill with the help of the guide.

Carry out the drill with low revolutions.

+ +

-Remove the guide and change the bit for the 18,5 . - Drill

Remove the bit. Put the 19 reamer in its place. Pass this through the drilled hole.

The following steps refer to the correct insertion of the sensor into the beam. 9 The sensor must be placed in the middle of the web of the beam, for this the fi rst step is to measure the thickness of the beam with the rule. The ruler has four measurement ranges A, B, C, and D. As shown in the fi gure, the ruler must be inserted through the central hole and fi xed with the hook on the opposite wall of the beam. When placing the rule, you should look at the letter that is level with the wall of the tool. The following table shows the correspondence between the thickness of the web of the beam and the orientation of the clamping jaw. Jaw Thickness A 4-6 B 7-10 C 10-15 D 16 <

10

Remove the drill. Put the SD-1000 sensor in the hole 19, with the wires out. Ensure the correct placement of the sensor by inserting it into the hole and checking that the arrows are perpendicular to the beam, as shown in the image.

11 8mm As the drawing shows, the clamping jaw has four orientations depending on the thickness of the beam. Once the thickness of the web of the beam has been measured, place the clamping jaw in its corresponding position. Place the two screws and tighten alternately with the fi xed wrench until it stops. A + +

12 Remove the tool keeping the self-tapping screws with the washers to place them in the SD-1000 box. D B LOAD LOAD C

Dinacell Electrónica S.L. Pol. Ind. Santa Ana C/ El Torno No8 CP 28522 Rivas Vaciamadrid, Madrid, ESPAÑA Tel. (+34) 913 001 435 dinacell@dinacell.com www.dinacell.com