INSPEK User manual

(EN)

INSPEK

User Manual

Dinacell Electrónica S.L.

Dinacell Electrónica S.L. Product Notice

The information contained by the document is This document describes the features subject to change without notice. The content corresponding to the product in its most up- indicated herein should be used as an overview to-date version. The resources and functions of the product. It should not be construed as included in this document apply to the family a guarantee of quality or durability. Dinacell of models of this product (not all models Electronic shall not be liable for technical or incorporate all functions). Not all resources editing errors or omissions contained in this are available in all editions or versions of the document. product.

Document Ref: D2340-07

Publication Date: 13/01/2026

Firmware version: 1.06

VM05.04

For more information

www.dinacell.com

Index

11 Introduction 4

11..11 Product Description 4 11..22 Features by model 4

11..33 Electrical specifications 4 22 Technical data for installation 5

22..11 Dimensions ((mm)) and connections 5

22..22 Leds functions 5 33 Internal structure && device management 6

33..11 Menu structure 6

33..22 Button functions 6 44 Settings Menu 7

44..11 Setting Menu 7

44..22 Information submenu 8 44..33 Calibration submenu 9

44..44 Alarm submenu 10 44..55 Chain compensation submenu 11

44..66 CanOpen submenu 12

44..77 ADC submenu 13 44..88 Analog output submenu 13

44..99 Belt status submenu 14

44..1100 Cabin parameter 14 55 NG technology 15

55..11 Configuration from smartphone,, tablet or laptop 15

55..22 Function for adjusting the rope//belt tension 15 55..33 Firmware update 15

66 Errors 16 66..11 Error codes 16

77 Quick guide for installation 17

77..11 Device Installation 17 77..22 Set up 17

77..33 Device configuration 18

77..44 Broken belt detection 18

1 Introduction

1.1 Product Description

Load control device for elevators, with individual inputs for 4 to 8 load cells depending on the model.

This solution offers efficient control and maintenance of the installation, with immediate detection of any belt core breakage. It is necessary to combine this device with our broken belt connectors.

Thanks to NG technology, the device can be combined with a GD-WiFi dongle to monitor data in real time through the Dinacell Tools NG application. The device is equipped with an alarm featuring an LED light signal. It integrates an associated relay or CanOpen-Lift CIA 417, depending on the model.

1.2 Features by model

INSPEK STD Model 4-5Ra 4C 4Ca 8-5Ra 8C 8Ca Input channel - 4 4 4 8 8 8 Working -10 ... +65 (+14 ...+149) Temperature range °C (°F) Storage -20 ... +70 (-4 ... +158) VAC/ Max. voltage 48 - 48 - VDC Contact Relay Max. current A 2A - 2A - Type - NA - NA - Quantity - 5 - 5 - Analog outputs 0-10V / 4-20mA - ✓ - ✓ ✓ - ✓ CANopen-Lift CIA 417 (Isolated) - - ✓ ✓ - ✓ ✓ Cabin display output (MB & IDS) - ✓ ✓ - ✓ - - NG technology (with USB for firmware upgrade) - ✓ ✓ ✓ ✓ ✓ ✓

1.3 Electrical specifications

Parameter Units Description Power supply (Short circuit protected. It is not necessary to Power supply - replace any fuse) Nominal Voltage VDC 12-40 Maximum current mA <200

Hold Input VAC 24-48 Casing material - Fireproof V0

Protection class - IP50

54,3 23,8 101,5 1

4 5

3 Internal structure & device management

3.1 Menu structure

MM

3.2 Button functions

Buttons Situation Functions

From Load display Press to navigate through the different submenus or parameters.

MM Inside Menu Press to navigate through the different submenus or parameters. Setting any parameter Double-click to confirm and save the value. If you confirm but do not save the value after 10 seconds, the value will not be saved.

Inside Menu Press to enter inside a submenu or parameter.

Setting any parameter Press to select the digit to modify.

Inside Menu Press to visualize the value of the parameter selected. Setting any parameter Press to change the value of the blinking digit.

Note: After two minutes without any operation, the unit automatically returns to the total weight measure display, independent of the menu item previously selected.

4 Settings Menu

4.1 Setting Menu

The display of your device will show you, by default, the weight indicator ⌧ . In order to enter or exit the settings menu you have to keep the button ⌧MM pressed.

The menu has a cyclic structure composed of different submenus as shown in the diagram below.

Some models may not integrate all menus or funtions, see section 1.2.

Settings menu Description

Device information Submenu.

Device calibration submenu.

Alarms submenu.

Chain compensation submenu.

Can communication submenu.

Only for models with CANopen-Lift CIA 417, see section 1.2.

Submenu for displaying the signal of the sensors in mV/V.

Submenu of analog output.

Only for models with analog output, see section 1.2.

Belt submenu.

Parameter of cabin display.

Only for models with output for MB cabin display, see section 1.2.

4.2 Information submenu

Options submenu Description

Firmware Version (Read-only). Valid firmware : v1.00 and above.

Hardware Version (Read-only). The device will show you the hardware version of the unit.

Ambient temperature.

Internal memory recoveries counter.

Internal memory updates counter.

Unit voltage (Read-only). Valid values around 24 VDC.

Eeprom status. (Read only).

Reset operation. To cancel the operation.

To restore all values to the factory state. All calibration information will be lost.

4.3 Calibration submenu

Options submenu Description

Parameter to indicate the number of sensors connected to the device.

Operation Iref allows the device to make an initial reference of the individual signal from each sensor. Selected by default, select this option if the sensors to be installed are to be used only as load cells or if they are Plug & Play sensors (sensors with a cell value on their label). Select for an individual tension for each rope or belt.

In case of selecting "_ALL" it is necessary that the sensors are connected to the device but not installed on the elevator cables / belts. In case they are installed and it is not possible to uninstall them, select the option "_NonE".

Parameter to indicate the weighing units. (kilos or pounds). All parameters with weight values will be displayed in the selected units but internal calculations are done in kg, so rounding errors may occur.

Parameter to indicate the roping of the installation.

1:1 2:1 3:1 4:1

Operation for Zeroing.

This operation must be performed with the elevator cabin empty. The display will show you a value in seconds, this value allows to start a countdown to be able to perform the operation with an empty car.

Parameter to indicate a known weight. To indicate the weight it is recommended to enter a known weight in the elevator, preferably 100% or at least 60% of the maximum load capacity.

Then indicate and confirm the value of that weight.

Sensor sensitivity.

If the load cells are plug & play, it is possible to make a calibration without indicating a known weight in the "Load" parameter. This type of cell will carry on the label the value of Cell, which after performing the "zero"operation, you will need to enter in the "Zero" parameter. In case of calibration with a "Zero" and a "Load" this value is auto- calculated and it is recommended not to change it in order not to overwrite the calibration data.

Raw load of each sensor (Read-only). If you have multiple sensors connected, you can display within this parameter the weight measured by each one.

4.4 Alarm submenu

The device feature alarm LEDs (chapter 2.2). These LEDs are not linked to the state of the relay but with the alarms.

To deactivate any alarm set the parameter value to "00000".

Options submenu Description

Alarm 1: FULL LOAD. Parameter to indicate the alarm level. Set value to trigger alarm. When the set value is OVER PASSED, the alarm is activated and the relay status changes.

Parameter to indicate the status of the relay. Normally closed (by default). Normally open.

Alarm 2: OVERLOAD. Parameter to indicate the alarm level. Set value to trigger alarm. When the set value is OVER PASSED, the alarm is activated and the relay status changes.

Parameter to indicate the status of the relay. Same as Alarm 1. Alarm 3: EMPTY OR AUXILIARY

Parameter to indicate the alarm level. Set value to trigger alarm. When it FALLS BELOW the set value, the alarm is activated and the relay status changes.

Parameter to indicate the status of the relay. Same as Alarm 1. Alarm 4: TENSION DIFFERENCE on ropes or belts.

Parameter to indicate the percentage value needed to detect if any rope or belt diverts from the average of all others. This alarm allows you to set a value from 0 (alarm off) to 100.

Parameter to indicate the status of the relay. Same as Alarm 1. Alarm 5: SLACK rope or belt When the measured value is BELOW the set value, the alarm is activated and the relay status changes. This alarm shares relay with alarm 4, when the rope or broken belt alarm is activated, the display will show you ⌧ .

Alarm 6: BROKEN rope or belt If any core in the belt breaks and continuity is lost, the relay #5 and LED #5 will activate. Once belt continuity is restored, LED #5 will remain on until the user resets the alarm in the BELT submenu (Reset Alarm).

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4.5 Chain compensation submenu

In case you need chain compensation, you must connect the HOLD signal to the device. In this submenu you can activate or deactivate the possible chain compensations for software or hardware. This function makes it possible to compensate weight difference between floors produced by the chain. Once the compensation has been set up, after the activation of the HOLD signal with the closing of the doors, the device performs the calculation to compensate the weight during the movement of the elevator. In some installations, especially the larger ones, the chain compensation via software does not work with maximum precision due to the friction of the rails between floors and the weight changes during long trips. For this type of installation, compensation via hardware is recommended. This compensation requires an auxiliary sensor specially designed for chain compensation. If a sensor is used for chain compensation, you must NOT include this sensor in the number of sensors section of the calibration (chapter 4.3).

Options submenu Description

Parameter to select the type of chain compensation.

Compensation via hardware. This compensation requires an additional sensor to measure the weight of the chain. You will need to place it next to the last connected sensor.

Compensation via software No chain compensation

Maximum value of chain compensation. (For hardware and software).

Select a maximum value to compensate from 0 ... 600

Compensated value of the chain by software estimate. (Read only) This value is shown in the selected units (chapter 4.3)

Time to measure the weight before the HOLD signal triggers.

This parameter is measured in tenths of a second and serves to be able to take a stable measure of the weight before closing doors.

Delay time to update the weight when the HOLD signal is released.

This parameter is marked by tenths of a second and serves to be able to update a stable measure of weight after opening doors.

AUTO-ZERO function AUTO-ZERO-SHORT: When the device does not detect any weight change of more than 20kg, for 2 minutes, it will eliminate the possible error that may appear below the configured maximum compensation value.

AUTO-ZERO-LONG: After 30 minutes of rest, it can make corrections of any weight.

AUTO-ZERO-SHORT AUTO-ZERO-LONG ON ON ON OFF OFF ON OFF OFF

If the maximum compensation value is set to 00000, the AUTO-ZERO-SHORT function will be disabled.

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4.6 CanOpen submenu

There are models that integrate the CanOpen-Lift CiA 417 profile. In this submenu, key parameters can be configured, such as the baud rate and node identification.

If the device is placed at the end of the line in the CAN installation, the 120 ohm resistor must be activated in the "End of line" parameter ⌧ .

Options submenu Description

CanOpen device node identification. NOTE: If more than one device is connected to the same Can Bus line, each Can node identification must be different , and each COB_ID must be changed and saved in the CanOpen Dictionary. (COB_ID = 0x40000188 (for lift #1), COB_ID = 0x40000198 ( for lift #2),etc...)

Baud Rate of the device.

In this parameter you can select the transmission baud rate in your device. 250/125 Kb. Weight change detection. Minimum value needed to detect and send a weight change in the cabin. When you exceed a weight change, a PDO message is sent. This parameter is used to not saturate the communications of the can. Selectable units are: 1,2,5,10,20,25,50,100,250 or OFF (Default is set to 1).

Contact control of elevator doors. In case of not having a HOLD signal it is possible to detect the movement of the elevator or the state of the doors through the information on the bus.

If the HOLD signal is wired. If the HOLD signal is not wired. Select this option to read the controller's motion signal (Recommended value).

If the HOLD signal is not wired. Select this option to read the controller status (Door statusword). If the HOLD signal is not wired. Select this option to read door controlword information from the controller.

End of line.

This parameter has an internal resistor that must be activated when the device is positioned at the end of line. If the device is positioned at the end of the line select and confirm to activate the 120 ohm resistor.

CanOpen version (read only) The current version is 2.0

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4.7 ADC submenu

Options submenu Description

Sensor signal in mV/V. (Read-only).

4.8 Analog output submenu

There are two types of analog configurations depending on the model chosen (paragraph 1.2). An analog voltage with an output of 0-10V plus an analog current output of 4-20mA or 0-20mA.

In case the HOLD signal is activated, the analog output does not change during the elevators trip until the signal is deactivated.

Options submenu Description

Maximum load for analog output.

In this parameter you must specify a maximum weight value, in the selected units, to equal (10V or 20mA).

Minimum load for analog output. In this parameter you must set the minimum load value in the selected units (chapter 4.3) to equal 0V, 0mA or 4mA.

Type of current output.

With this parameter the output is set to 4-20 or 0-20mA.

Example with Voltage (0-10V): For a configuration with a minimum load of 0kg (empty elevator car) and a maximum capacity of 100kg (full elevator car).

Configuration A Configuration B

=100kg 100kg=10V =0kg 0kg=10V =0kg 0kg=0V =100kg 100kg=0V

Example with Power (0-20mA / 4-20mA): For a configuration with a minimum load of 0kg (empty elevator car) and a maximum capacity of 100kg (full elevator car).

Configuration A Configuration B =100kg 100kg=20mA =0kg 0kg=20mA

=0kg 0kg=0/4mA =100kg 100kg=0/4mA

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4.9 Belt status submenu

This device has continuous belt core breakage detection, which ensures the continuity of the core within the belt.

To use this function, the broken belt connectors must be installed on both ends of the belt and the top clip connector must be connected to the corresponding monitoring input of the belt. Follow the broken belt connector install guide for proper installation of the broken belt connectors.

Belt Core integrity detection:

When any core is broken the device will detect the faulty belt and indicate in its corresponding led. Additionally, AL-6 and relay #5 output will be activated. The Alarms will remain active regardless the core recovers its continuity until the user rearmed the relay from the Belt reset parameter.

Options submenu Description

(Yes/No): Set to Yes to activate the breaking core monitoring.

Initial reference for the individual belt monitoring state. This operation should be performed when the broken belt connectors are installed at the ends of the belt.

Time (in hours) since the IREF operation (belt installation) was done.

Time (in hours) since the reset warnings (visual belt inspection) was done.

If any core at any belt is broken the display will show “ERR 15” alternating with the number of the Belt causing the error.

4.10 Cabin parameter

This parameter is used to define the type of MB cabin display connected. In order to properly configure the cabin display, you must take into account that it takes as a reference the levels established in the full load and overload alarms. The LEDs of the silhouette will light up according to the full load level. On the other hand, when the weight on the elevator exceeds the over load limit, the MB will indicate both optically (LED blinking) and audibly (buzzer) that the elevator is overloaded.

Options submenu Description

Type of cabin display. MB, cabin display with fixed LED overload.

MB, cabin display with progressive LED.

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5 NG technology

5.1 Confi guration from smartphone, tablet or laptop

The device requires a dongle such as the GD-WiFi model to be able to link wirelessly to a phone, tablet or computer. Or from a male USB-A to Mini USB-B male cable to connect to a computer via USB cable.

The Dinacell devices designed with NG technology are mainly characterized by their possible connectivity to smartphones, tablets or computers. Allowing them to read all the parameters in real time, test the installation and calibrate the unit without accessing it from the device. The process of calibrating NG-powered devices through a mobile device, tablet, or computer speeds up and reduces setup times. The steps and procedures when calibrating the device are the same (Chapter 7), but much faster and more intuitive. In order to enjoy these advantages you will need to download and connect the Tools ng2 application.

The application is available for Windows, IOS and Android.

www.dinacell.com For Windows download the application at www.dinacell.com in the software section.

5.2 Function for adjusting the rope/belt tension

Individual sensor reading. With the calibrated device you can adjust the tension of the cables or belts by means of a device containing the necessary software. In the app click the Load Wizard. You will fi nd this option on the menu bar, for the mobile version click ⌧ . The Load wizard will show you the load deviation of all ropes or belts. To start the confi guration, click the home button. The wizard will calculate the load required for each sensor. By clicking on them, one by one, adjust each rope or belt according to the calculation made for each sensor.

To fi nish press the recalculate button ⌧ . All sensors should appear green and with a correct signal on the left, move the lift up/down. If any of the cables or belts are not fully adjusted, repeat the operation and check again.

5.3 Firmware update

Requirements and Components needed for the upgrade:

(1) The device to be upgraded, must have a Mini USB input for the fi rmware upgrade (section 1.2). (2) A female USB-A to Mini USB-A male cable adapter to connect the USB stick to the device. (3) A FAT32 USB stick containing only the fi rmware to be updated (fi le. CYP)

The procedure to upgrade the device is the following: (1) Copy the new fi rmware to the USB stick. (2) Turn off or disconnect the power supply from the device. (3) keep the MM⌧ key pressed, and then apply power to the Unit. The STA LED will start flashing and the ERR LED will remain fi xed.

(4) Now you can connect the USB stick with the new fi rmware into the mini USB port of the device using the USB cable adapter. The ERR LED will flash when the USB is detected. (5) Wait for the device to re-fl ash the new fi rmware. The process can take up to a minute (6) When the upgrade is complete, the device will reboot automatically.

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6 Errors

6.1 Error codes

The device can detect errors showing the error codes listed in the table:

Error Description Action

Improper connection. Sensor faulty or cable Check the cable and the connections. damaged. Negative signal overflow. The sensor is Check the sensors intallation and conection. working in the opposite direction or it is incorrectly connected. Positive overflow. The sensor is supporting a The load cell may be damaged or undersized. load greater than the nominal value. Replace the load cell with a higher nominal value.

Negative signal. The sensor cannot operate Identify and replace the sensor in this unit. Locate and eliminate the short circuit. Short circuit in the output of the cabin Turn off the power of the device and display MB. connect it again so that the display error 5 will disappear. You must reset your device (Chapter 4.2). all device configuration data, calibration, chain compensation alarms... will be lost (Chapter 4.2) You will then to restore your device Memory data loss. by configuring all lost data. To avoid When this error appears, the relays repeating the calibration process with a change to OPEN state. known weight,it is possible to memorize the "cell" value before resetting it. And then restore the calibration by doing the zero operation and entering the value of "cell" (Chapter 4.3).

Load cell with very low sensibility. The unit Adjust the zero and Load again. was not properly adjusted or the load cell Change the load cell by another with a has a low nominal value. lower nominal load.

The chain load cell is not properly Check the chain load cell connection. connected, or its cable is damaged, or an If no Hardware chain compensation incorrect number of sensors is set in the desired, change Type parameter at "nSens" parameter. menu chain to "None" or "Soft". Chain Load cell is not properly connected, Check the chain load cell connection. or its cable is damaged, or wrong number of If no Hardware chain compensation desired, sensors set in parameter nSens. change Type parameter at menu chain to None or soft Important: When an error appears, all alarms will be ACTIVATED and relay will change their status alarm. With ERROR 6 all the relay will be switched OPEN. 16

7 Quick guide for installation

Some models may not integrate all menus or functions, see section 1.2.

Before installing the sensors on the elevator, it is advisable to read all the points in this guide. The operation of the buttons on the device is indicated in chapter 3.2.

7.1 Device Installation

7.1.1 Connect the sensors to the device. You must place them in consecutive order starting from channel one. 7.1.2 Connect the Hold signal taking into account its polarity.

7.1.3 For models with alarm relays, make the proper connections. 7.1.4 For models with "CAN" make the proper connections.

7.1.5 For models with "Analog Output" make the proper connections.

7.1.6 For models with "MB cabin display" make the proper connections taking into account their polarity. 7.1.7 Connect to power.

7.1.8 In case of using broken belt clips, connect them.

7.2 Set up

7.2.1 ⌧ Configure the number of sensors, exluding the chain sensor in case of chain hardware compensation.

7.2.2 ⌧ This parameter is set by default to "_NoNE". But if you need to know the individual tension or weight of each rope or belt, and the sensors to be installed are not Plug & Play (sensors that carry on the label their Cell value such as PFC models, TCA and other calibrated sensors) within the "Iref" section, you must select "_ALL" with sensors not attached to elevator.

7.2.3 ⌧ Set the weight units in kilos or pounds. 7.2.5 The next step is to install the sensors on the ropes or belts.

7.2.4 ⌧ Select the type of installation suspension (1:1, 2:1, 3:1, 4:1). 7.2.6 ⌧ Then perform the operation to indicate zero (This operation must be performed with the elevator empty).

Calibration can be completed in two different ways depending on the sensor type. Option (A) for all sensor types or option (B) for Plug and Play sensors (factory set).

7.2.7 ⌧ Option (A) 7.2.8 ⌧ Option (B) P/N.: XX D X i X nacell Electr M ó a n d i e c i a n S S pa .L in . You must indicate in the ⌧ parameter a If the installed sensors are Plug and M Ce o ll d = P M C e/ e o N l l l d: X . = : e XX l X : X X X X XX X XXX X X XX known weight. To do this, it is recommended Play (these sensors provide the Cell S/N: XXXXXXXMXXX to insert a weight of 100% or at least 60% of value on the label) you must specify inS /N: XX the maximum load capacity into the elevator. the ⌧ parameter that value.

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7.3 Device configuration

7.3.1 ⌧ The next step is to set the alarms by checking the relay status and setting a weight level for full load alarms, overload, empty cabin and a percentage level for voltage difference alarm and broken rope alarm. If you need to know more about the types of alarms and how to set them refer to (Chapter 4.4).

7.3.2 ⌧ By default it is configured with a software chain compensation. If you need to change the chain compensation or for more information refer to Chapter 4.5. 7.3.3 ⌧ Only if you need to configure CanOpen parameters (Chapter 4.6).

7.3.4 ⌧ Only if you need to configure analog outputs (Chapter 4.8).

7.3.5 ⌧ Only if you have a cabin display connected and need to configure it (Chapter 4.9).

7.4 Broken belt detection

7.4.1 Installation of the broken belt connectors (A and B) on belts, according to the corresponding manual.

7.4.2 Connect the broken belt connectors to the device.

7.4.3 Perform the "Iref" operation (see chapter 4.3) to check the initial state of the elevator belts.

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Dinacell Electrónica S.L. Pol. Ind. Santa Ana, C/ de la Fundición 8 CP 28522 Rivas-Vaciamadrid, Madrid, ESPAÑA Tel. (+34) 913 001 435 / dinacell@dinacell.com

www.dinacell.com